Great River Energy’s DryFiningTM Project

Great River Energy's Coal Drying Project
Project Name: 
DryFiningTM
Client: 
Great River Energy
Project Description: 

Installation of a commercial coal drying system that refines 100% of lignite used at the Coal Creek Station. The beneficiation process reduces moisture content and removes impurities, resulting in a higher BTU value coal, a more efficient plant, and fewer emissions.

Industry: 
Power
Location: 
Coal Creek Station, 50 miles north of Bismarck, ND
Project Value: 
23 contractor companies, 801 peak manpower
Time Frame: 
1997 – 2010
Project Details: 

Coal Creek Station began a coal drying development effort in 2003 with a consortium of industry stakeholders, including EPRI, EERC, LeHigh, and state and federal agencies. The project grew into a 75 tons per hour prototype unit and was installed from 2005 to 2006. After successful testing, a full-scale unit was developed and approved, and the installation occurred from 2007 to 2009. The DryFining project refines 100% of the low-grade lignite coal used at Coal Creek Station, lowering total moisture content from 39.5% to about 29.5%, resulting in a 5% reduction in coal consumption and a multiple point plant efficiency gain. Dryfining also removes high-density impurities, resulting in significant sulfur and mercury emission reductions.

JDI Services Provided: 
Leadership
  • Program, project, engineering, construction, and startup management
  • Owner’s representative
  • Project scoping
  • Contractor integration
  • Labor management and dispute resolution
Technical Services
  • Constructability reviews
  • Bid evaluation & contract conformance
  • Process flow (P&ID) development
  • Complete control systems engineering
  • Change order request management
  • Equipment checkout & startup testing
  • Function, sequence & performance testing
Business Services
  • Overall project scheduling
  • Detailed budget & finance planning
  • Feasibility studies
  • Earned value monitoring
  • Risk analysis & mitigation
  • Project & document database development

Field Support

  • Materials management & expediting
  • Warehousing
  • IT & communications infrastructure setup and deployment
  • Mobilization & demobilization
  • Operations turnover support

 

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